焦化發(fā)電機組發(fā)動機突然加速時會發(fā)出沉重而有力的“剛、剛、剛”的金屬敲擊聲，嚴(yán)重時機體發(fā)生很大振動。這實際上是發(fā)電機組曲軸主軸承響，要如何診斷呢？

When the engine of the coking generator unit suddenly accelerates, it will make a heavy and powerful metal knocking sound of "rigid, rigid, rigid", and the engine body will vibrate greatly in serious cases. This is actually the main bearing of the crankshaft of the generator set. How to diagnose it?

原因

reason

(1)主軸承蓋固定螺釘松動；(2)主軸承減磨合金燒毀或脫落；(3)主軸承和軸頸磨損過甚、軸向止推裝置磨損過甚，造成徑向和軸向間隙過大；(4)曲軸彎曲；(5)機油壓力太低或機油變質(zhì)。

(1) The fixing screws of the main bearing cap are loose; (2) The wear reducing alloy of the main bearing is burnt or falls off; (3) Excessive wear of main bearing and journal and axial thrust device, resulting in excessive radial and axial clearance; (4) Crankshaft bending; (5) The oil pressure is too low or the oil is deteriorated.

診斷方法

diagnostic method 

(1)仔細(xì)傾聽。如響聲是隨著發(fā)動機轉(zhuǎn)速的升高而增大，抖動節(jié)氣門時在加油的瞬間響聲較明顯，這一般是主軸承松曠；如發(fā)動機在怠速或低速運轉(zhuǎn)時響聲較明顯，高速時顯得雜亂，則可能是曲軸彎曲；如在高速時機體有較大振動，機油壓力顯著降低，則一般是主軸承松曠嚴(yán)重、燒毀或減磨合金脫落。

(1) Listen carefully. For example, the noise increases with the increase of engine speed. When the throttle valve is shaken, the noise is obvious at the moment of refueling, which is generally the main bearing is loose; If the noise is obvious when the engine is running at idle speed or low speed, and it appears disorderly at high speed, the crankshaft may be bent; If the engine body vibrates greatly at high speed and the oil pressure decreases significantly, the main bearing is generally loose, burnt or the anti-wear alloy falls off.

(2)從加機油口處聽診。打開加機油口蓋，從加油處仔細(xì)傾聽，同時反復(fù)變更發(fā)動機轉(zhuǎn)速進(jìn)行試驗。如果是主軸承響，可明顯聽到沉重有力的金屬敲擊聲。

(2) Auscultate from the oil filling port. Open the oil filler cap, listen carefully from the oil filler, and change the engine speed repeatedly for test. If the main bearing rings, you can obviously hear the heavy and powerful metal knocking.

(3)用聽診器具聽診。將聽診器或自制的簡易聽診桿，在節(jié)氣門開度不斷變換的同時，觸在機體曲軸箱兩側(cè)與曲軸軸線齊平的位置上進(jìn)行聽診，響聲強的部位即為發(fā)響的主軸承。

(3) Auscultation with stethoscope. Touch the stethoscope or self-made simple stethoscope rod at the positions of both sides of the crankcase of the engine body flush with the crankshaft axis for stethoscope while the throttle opening is constantly changing. The position with strong sound is the main bearing.

(4)斷火試驗。松開高壓油管接頭，如1缸斷火后響聲明顯減弱，則為道主軸承響；如末缸斷火后響聲明顯減弱，則為后一道主軸承響；如任意相鄰兩缸同時斷火響聲明顯減弱，則為兩缸之間的主軸承響。曲軸軸向竄動所產(chǎn)生的響聲，單缸斷火無變化。

(4) Fire break test. Loosen the high-pressure oil pipe joint. If the noise is obviously reduced after cylinder 1 is disconnected, it is the first main bearing; If the sound of the last cylinder is obviously reduced after the fire is cut off, it is the sound of the last main bearing; If the sound of any two adjacent cylinders breaking fire at the same time is significantly reduced, it is the main bearing sound between the two cylinders. The sound generated by the axial movement of the crankshaft does not change when the single cylinder is cut off.

(5)踩離合器踏板試驗。踩下離合器踏板保持不動，如果響聲減弱或消失，則為曲軸軸向竄動產(chǎn)生的響聲。

(5) Step on the clutch pedal for test. Press the clutch pedal and keep it still. If the noise is reduced or disappears, it is the noise caused by the axial movement of the crankshaft.

(6)焦化機的降速試驗。診斷焦化機主軸承響時，為避開著火敲擊聲的干擾，可采取加大供油拉桿行程后再迅速收回的方法，趁發(fā)動機降速之機，如聽到堅實而沉重的“剛、剛、剛”聲，則有可能為主軸承響。同時應(yīng)打開加機油口蓋，輔之于聽診法和氣缸斷油法，以便于確診。

(6) Speed reduction test of coking machine. When diagnosing the main bearing sound of the coking machine, in order to avoid the interference of the fire knocking sound, the method of increasing the stroke of the oil supply rod and then quickly retracting can be adopted. If the sound of "hard, hard, hard" is heard while the engine is slowing down, it may be the main bearing sound. At the same time, the oil filler cap should be opened, assisted by auscultation and cylinder oil cut-off method, so as to facilitate diagnosis.

焦化發(fā)電機組曲軸主軸承響怎么診斷？以上我們從五個方面來具體講解了問題內(nèi)容，您可以作為參考使用，更多問題就來我們網(wǎng)站http://www.51credits.cn咨詢吧。

How to diagnose the crankshaft main bearing noise of coking generator set? We have explained the content of the question from five aspects above. You can use it as a reference. For more questions, please visit our website http://www.51credits.cn Consult.